Your Project is in Experienced & Safe Hands

 Have over   Three decades   of experience in instrumentation in core sectors like:-     

• Oil & Gas (Onshore & Offshore)                                   --  Refinery

• Hydrocarbon Processing/Fertilizer                                -- Cryogenic Oxyzen, Nitrogen 

• Compressors and Turbines, Steam Generation            -- Water Treatment Projects

having DCS, PLC, ESD, SCADA, Fire & Gas systems, Smart Transmitters, Analysers etc. 

 

Have Multi-Facet experience spanning :-

 

--  FEED, Design & Detail Engineering              -- Procurement under ICB Procedures

--  Project Management and Execution            -- Proposal Engineering & Estimation

-- Greenfield EPC Job                                           -- Brownfield / Revamp / Upgradation Jobs

-- Construction & Commissioning                    -- PMC Activities  

 

in-depth exposure to following State-of-the –Art instrumentation :-  

 

-- DCS, ICSS, , ESD, Fire & Gas                              -- HIPPS, PLC, RTU, SCADA Systems

-- Foundation Fieldbus System                           -- Metering skids, Flow computers, MPFM,

-- Control Valves,  Safety Valves                          -- Analyzers , Smart Transmitters

-- Compressors & Steam Turbines                      -- Machine and Condition Monitoring System

-- Tank Farm & Terminal Automation               -- Pipe Line Leak Detection System

-- HIPPS, Shut Down & Control Valves,SRV         -- SIS, SIL, PHA, LOPA, Risk Analysysis

-- Well Head Control Panel                                  --  Hazardous Area classification 

 

KNOWLEDGE OF :-

 

DCS – Yokogawa -- Centum CS, CS 3000, Vigilent Plant,   Honeywell  Experion System

ESD – Hima Germany,  Yokogawa Pro-Safe,  Honeywell Safety Management System 

PLC – GE Fanuc, Omron,  Rockwell Automation

SCADA,  TGS  & ,TFMS,               Foundation Fieldbus              

Storage Tank instrumentation - Enraf Nonius, Saab

Control Valves,   , PSV , MOV   Shut Down  Valves,  HIPPS

MMS-- Bentley Nevada Vibration Monitoring  System 1, Data Manager  2K

Woodward Governor System,   CCC  Anti surge Controller

Compressors instrumentation –Cooper ,  Hitachi Japan ,BHEL, De-Laval USA, Clark-USA, Atlas Copco

Turbines – Siemens, BHEL, CICB, De-Laval

Analyzers , Microprocessor based Smart  Transmitters,– Yokogawa, Emerson, Honeywell,  Fuzi

EXPERIENCE IN PRE_BID  PROPOSAL ENGINEERING

 

Pre-Bid Engineering  on proposals/ITB from various world reputed consultants like :-

                     > Worley Parson for Banyu Urip for Well Pads,                              >  PDO Oman for Amin Water Project,

                  > Foster Wheeler for IOCL’s Paraeeip Refinery,                              >  Jacobs for SRU Unit of CPCL , EIL for ISPRL,

                  > Udhe for CCR regeneration Project ,                                             >  GASCO Mirfa Ruwais Nitrogen Pipeline Project,

                  > ITC – Singapore’s Terminal Automation System,                       >  Conoco Phillips’s Onshore Receiving Facilities,

                  > PTT Thailand's Onshore Compressor Station,                             >  Gasco - Sulphur Handling Terminal -2 ,                     

                  > Saudi Aramco’s   Pipeline Project for Riyad Refinery                 >  Technip Italy for West Qurna CPF job  LukOil Iraq

 

Preparation of  Material Requisitions for critical items like :- 

                   > DCS, PLC, ESD , F & G Control systems,SCADA and RTU System, Foundation Fieldbus,  HIPPS ,               

                  > Machine & Condition monitoring System,       Control valves , Shut Down Valves, Regulators, 

                  > Tank Farm Management, Truck Loading & Terminal Automation System,

      > Fire & Gas Detectors,   Metering  Skid & Flow Computers,  MPFM,     

      > Well Head instrumentation, Pipeline Leak Detection System , Pig Launcher and Signaler

 

Preparation of MTO for field instruments, analysers, Cables &  Trays, Junction Boxes, and Erection Material   Estimation of  Tagged & Bulk MTO during pre-bid & post-bid engineering.    

Estimation of  Man-hours for carrying out detail engineering

 

DESIGN ENGINEERING

Preparation of  FEED documents including Design Basis, Conytrol Philosophy,                                             Preparation of Installation Standard,  Hook-ups, Mandatory Spares

 

DETAIL ENGINEERING

 

Detail engineering consultancy for greenfield Oil & Gas Project comprising of Offshore Platforms, with a Accommodation Platform (having centralized control system DCS, ESD & F&GS)  with bridge linked to  production platforms and inter-connection with nearby existing Production platforms at South KOREA.

In addition Detail engg. for greenfield  Hengam project having 3 Offshore platforms integrated with               sub-sea cables.

Carried out :-

• FEED  Endorsement                                                                                   ^        Review of P & IDs and Interlocks

• Job Specifications                                                                                       ^         Foundation Fieldbus

• Basic and Detailed Engineering                                                                ^         System Architecture Drawings  

• Control,  Instrument, ESD, F&GS Philosophy                                           ^         Instrument Loop Diagrams

• Instrument Data Sheets,                                                                            ^         Logic Diagram based on  Cause & Effect

• Control Valves, Shut Down Valves, PSV, MOV                                          ^         Fire and gas Detector and Fire alarm panel

• DCS, ESD, SCADA, F & G , HIPPS System                                                     ^         Instrumentation document  various layouts

• I/O list for DCS, ESD & F&G System                                                            ^         Material & Purchase Specifications(MR/PR)

• Instrument Index, F & G Index                                                                   ^         Cable and Junction Box Schedule

• Vendor Data Requirement                                                                          ^        Instrument Location Layouts, Tray Layouts

• Requirement for Inspection                                                                        ^        MCT Arrangement Layout

• Technical Bid Evaluation                                                                            ^        Hook-Up Drawings and  

• Tagged & Bulk MTO                                                                                     ^        Level Sketches & Drawings

• Hazardous Area Consideration                                                                  ^        SIL System, SIS, HAZOP Participation

• FAT & SAT Requirement Document                                                           ^        Review of DCS/ESD Vendor  drawings

• Well Head Platform Instrumentation                                                      ^        Interface with other production platforms

 

Detail  engineering of Instrumentation for brownfield Fertilizer Expn. Projects replacing existing pneumatic instrumentation to state-of-the-art microprocessor based smart transmitters, DCS, ESD System, P/I and I/P transducers, Fuzi UPS and Inverter, Electronic Woodward Governors, CCC Anti-surge control for High Speed compressors, Siemens Turbines

Detail Engineering of instrumentationthe field of  various Pharmaceuticals Projects  

 

PMC POJECT

 

PMC  job  for IOCL Haldia Refinery, Expansion Project, related to instrumentation, on behalf id globally reputed engineering consultancy firm for part of the project  valueing  over  INR 3600 Millions (US $ 80 Millions) . Job covered :-

·  Review of  Design and Detail Engineering Documents and drawings produced by various EPC / LSTK   contractors like Technip,  Indus / PDIL etc. with respect to FEED document and according Approval /Rejection thereon. 

·  FAT for Yokogawa Centum CS 3000 DCS based on Foundation Fieldbus,  and 

.  FAT for Honeywell Safety Management System (HSMS).

 

EPCM & Greenfield  Projects:-

 

Fertiliser Project  Team Member in carrying out implementation of  instrumentation                             

         Naphtha Pre-Reformer Engineered by Haldor Topsoe Denmark        Ammonia Plant Engineered by M.W. KELLOGG  USA

           Urea Plant Engineered by  SNAMPROGETTI  ITALY                                Boilers & Power Plant Engineered by  BHEL India

           Water Treatment Plant Engineered by ION EXCHANGE                

 

Cryogenic Project  for producing   Liq. Oxygen, Liq N2,   Liq. Ar  based on  Air Separation technology from SASPG and Hangyang Hongzhou Co. Ltd China

 

BROWNFIELD PROJECT :-

 

• Project Management of  Rs. 19 cr. (US $ 4.5 Million)  Instrumentation revamping from pneumatic to micro- processor based   Smart Transmitters, DCS, PLC / ESD & SCADA  from  Concept  to Commissioning  in Hydrocarbon Processing Naphtha & Natural Gas based  Ammonia-Urea Fertiliser  complex in   running Plant without  a single tripping.

• Procurement of Instrumentation under  ICB (International Competitive Bidding)  Procedures

• Changeover of Trip philosophy from Energise- to- trip  to  Fail Safe De-Energise- to- trip 

• Witnessed  FAT at Paul Hieldebrandt  Germany  for  HIMA  ESD System

• Witnessed  FAT at Yokogawa  Bangalore for Centum XL and Centum CS   DCS

   

   

INTERNATIONAL EXPOSURE :-

Bently Nevada U.S.A ,      Foxboro  USA                                        Haldor Topsoe  Denmark,                          

Paul Hieldebrandt  (HIMA) Germany                                          Parcol  Italy                                S. Korea

Sichuan Air Separation Plant  Engg.  China                              Hangyang Hongzhou Corpn. Ltd. , China

 

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We are located at :

New Delhi India   

and can be contacted at :-    bkbansal99@gmail.com         Phone +091-9868404335